Iron On Patch VS Velcro Patch: What’s the Difference?

Iron-on patches and Velcro patches are two popular methods for adding customization and personal flair to clothing, accessories, and various items. While both offer ways to embellish and personalize, understanding the differences between them is important in choosing the right patches for your needs. 

Each type has its own unique characteristics, advantages, and limitations that cater to different preferences and applications. In this blog, we will discuss the difference between iron-on patches and Velcro patches. We will examine their functionality, durability, versatility, and suitability for various uses to give you valuable insights to help you make informed decisions on what type of patch is suited to your needs.

Embroidered Iron on Patches

1. Iron on Patches

What is Iron on Patch?

Iron-on patches are decorative patches typically made of fabric with embroidered designs or printed graphics. They are designed to be affixed to clothing, bags, and other textiles using a heat-activated adhesive backing but they can also be sewn or glued. 

Sample of Iron on Patch with Backing:

Iron on Patch

How Iron on Patches Work

Iron-on patches feature a layer of heat-activated adhesive on the backside. To apply the patch, it is placed onto the desired fabric surface with the adhesive side down. Heat is then applied using an iron, which activates the adhesive, bonding the patch to the fabric.

Examples of where Iron-On Patches are commonly used:

  1. Apparel Customization: Iron-on patches are often used to personalize clothing items such as jackets, jeans, t-shirts, and hats. They allow individuals to add unique designs, logos, or statements to their garments, reflecting their personal style or interests.
  2. Uniform Embellishment: Many organizations and institutions use iron-on patches to embellish uniforms and workwear. This includes military branches, law enforcement agencies, sports teams, and scouting organizations, where patches may represent rank, affiliation, or achievements.
  3. DIY Projects: Iron-on patches are popular for DIY crafting projects, such as creating custom tote bags, backpacks, or pillows. 
  4. Fashion Accessories: Iron-on patches can also be applied to fashion accessories like handbags, wallets, and shoes to add a touch of flair and individuality. They provide a creative outlet for expressing personal style and enhancing the aesthetic appeal of accessories.

Advantages of Iron on Patch:

  1. Forms a strong, durable bond with the fabric, ensuring the patch stays securely.
  2. Ironing the patch on fabrics provides a polished and cohesive look.
  3. Iron-on patches are easy to iron on fabrics.
  4. Resistant to peeling or detachment.
  5. Well-suited for uniforms, formal clothing, or situations where a professional and permanent appearance is desired.
  6. Works effectively on various fabrics, including cotton, denim, and canvas.
  7. Can withstands regular washing without compromising the integrity of the attachment.

Disadvantages of Iron on Patch:

  1. Once applied, iron-on patches can be challenging to remove.
  2. Not compatible with certain materials and surfaces that cannot withstand heat.
  3. Iron-on patches offer less flexibility for changing or updating designs frequently.
  4. The initial positioning of the patch requires accuracy, as repositioning after heat application is challenging.
  5. Iron-on patches are not ideal for stretchy fabrics.

How to Apply Iron on Patches

Materials Needed:

  1. Iron-on patches of your choice
  2. Garment or fabric for patch application
  3. An iron
  4. Parchment or thin cotton fabric (to protect the patch and garment during ironing)
  5. A flat, heat-resistant surface

Step-by-Step Application Guide:

  1. Prepare the Fabric: Ensure that the fabric or garment you intend to attach the patch to is clean and free of wrinkles. Smooth surfaces provide better adherence.
  2. Position the Patch: Place the iron-on patch on the desired location, adhesive side down. Be precise in positioning to achieve the desired placement.
  3. Cover with a Protective Layer: Place a thin cotton fabric or parchment paper over the patch. This protective layer prevents the iron from directly touching the patch, avoiding damage to the embroidery.
  4. Activate the Adhesive: Set the iron to the appropriate temperature for the fabric (refer to the patch instructions). Press the iron firmly over the protective layer, moving it in a circular motion for about 15-20 seconds.
  5. Allow Cooling: Let the fabric cool for a few minutes before checking the bond. Ensure the patch is securely attached by gently tugging at the edges.

Velcro Patches

2. Velcro Patch

What is a Velcro Patch?

Velcro patches are patches made with hook-and-loop fasteners that consist of two components: hook tape and loop tape. The hook tape features tiny hooks that interlock with the loops on the loop tape when pressed together to create a secure fastening mechanism. Velcro patches are often made of fabric and can be found in various shapes, sizes, and designs.

How Velcro Patches Work

Velcro patches utilize hook-and-loop fasteners to attach and detach from fabric or other surfaces easily. When pressed together, the hooks on one side of the patch interlock with the loops on the other side to create a strong bond. To detach the patch, simply pull it apart, disengaging the hook-and-loop fasteners.

Components of Velcro Patch:

  • Hook Side: This side of the Velcro patch consists of tiny, stiff hooks that interlock with the loops on the opposing surface.
  • Loop Side: Comprising soft, flexible loops, this side complements the hook side, creating a strong yet easily detachable bond.

How Velcro Patches Adhere to Surfaces:

  • Velcro patches adhere through the interlocking of the hook and loop components. These components create a secure bond when pressed together, allowing the patch to be firmly attached to the desired surface. This attachment method facilitates easy removal and reattachment, making Velcro patches versatile and customizable.

Sample of Velcro Patch with Backing:

Velcro Patch

Advantages of Velcro Patch:

  1. Velcro patches offer a flexible attachment method, allowing easy removal and reattachment.
  2. The simple application process of pressing the hook-and-loop components together is user-friendly.
  3. Velcro patches can be detached and reattached numerous times without compromising the patch or the fabric.
  4. It lets users switch between patches, providing a customizable and adaptable appearance.
  5. It is ideal for situations where temporary use or frequent changes of patches are desired.
  6. Compatible with various materials, including fabric, plastic, and some metals.
  7. Suited for outdoor activities, sports, and casual wear, where adaptability is key.
  8. Widely used in various contexts, from military and tactical gear to recreational and fashion applications.

Disadvantages of Velcro Patch:

  1. The bond created by Velcro is not as permanent as other attachment methods.
  2. The presence of the Velcro strip can be less aesthetically pleasing.
  3. The hook-and-loop mechanism may attract lint and debris, affecting the appearance over time.
  4. The hooks of the Velcro may catch on and damage delicate fabrics.
  5. The visible strip may be less professional or polished than other attachment methods.
  6. The Velcro detachment process can create a noticeable ripping sound.

Examples of where Velcro Patches are commonly used:

  1. Tactical Gear: Velcro patches are widely used in tactical gear and military equipment for identification, unit insignia, and morale patches. 
  2. Hobbyist Communities: Velcro patches are popular among hobbyist communities such as airsoft, paintball, and hiking, where participants often customize their gear with patches representing team affiliations, achievements, or humorous slogans. 
  3. Children’s Clothing: Velcro patches are commonly used on children’s clothing and accessories, such as backpacks, lunch bags, and jackets. They enable easy attachment and removal of patches, allowing children to customize their belongings with their favorite characters, symbols, or interests.
  4. Event Merchandise: Velcro patches are often used as promotional merchandise for events, conferences, and organizations. They can be attached to clothing, bags, or hats, serving as souvenirs or promotional items that participants can collect and display.

Key Differences Between Iron On and Velcro Patches

1. Attachment Method:

A. Iron On Patches:

  • Attach via a heat-activated adhesive on the back of the patch.
  • Requires the use of an iron to bond the patch to the fabric.

B. Velcro Patches:

  • Attach using a hook-and-loop mechanism, with one side featuring hooks and the other loops.
  • Secures through direct pressure, allowing for easy detachment and reattachment.

2. Permanence and Reusability:

A. Iron On Patches:

  • Offers a permanent attachment with a strong, durable bond.
  • Limited reusability; attempting to remove and reapply may compromise adhesive quality.

B. Velcro Patches:

  • It provides a semi-permanent attachment that is strong but removable.
  • High reusability; the Velcro mechanism allows for repeated attachment and detachment without compromising patch integrity.

3. Suitable Materials and Surfaces:

A. Iron On Patches:

  • It is best suited for fabrics that can withstand heat, such as cotton, denim, and canvas.
  • Limited compatibility with non-fabric surfaces.

B. Velcro Patches:

  • Versatile and compatible with various surfaces, including fabric, plastic, and some metals.
  • Adaptable to different materials, making them suitable for multiple applications.

Choosing the Right Patch for Your Needs

1. Consideration of Purpose and Frequency of Use:

A. Iron On Patches:

  • They are ideal for a permanent attachment, making them suitable for uniforms, formal attire, or items that won’t undergo frequent changes.
  • Suited for situations where the patch represents a long-term affiliation or achievement.

B. Velcro Patches:

  • It is well-suited for dynamic situations where patches may need to be changed frequently, such as in sports, outdoor activities, or casual wear.
  • Perfect for individuals who enjoy expressing different affiliations or moods through interchangeable patches.

2. Aesthetic Preferences and Customization Options:

A. Iron On Patches:

  • Provide a seamless and professional appearance when properly applied.
  • An excellent choice for those who prioritize a polished and cohesive look on their garments or accessories.

B. Velcro Patches:

  • Offer versatility in customization with the ability to switch patches easily.
  • It is suited for individuals who enjoy expressing their creativity through a variety of patches or those who want the option to change their looks frequently.

3. Practicality in Various Situations:

A. Iron On Patches:

  • Practical in situations where a permanent, secure attachment is essential, such as in military, law enforcement, or formal events.
  • Suitable for items that won’t be subjected to frequent washing or intense physical activity.

B. Velcro Patches:

  • Practical for situations requiring flexibility and adaptability, such as outdoor activities, team sports, or casual wear.
  • Convenient for individuals who engage in activities that demand frequent changes of patches or emblems.


The choice between iron-on and Velcro patches offers enthusiasts a nuanced decision-making process. The choice between Iron On and Velcro patches ultimately comes down to personal preferences, intended use, and the desired balance between permanence and adaptability. Each type has distinctive features, offering possibilities for individuals seeking to express themselves through clothing and accessories.

As you embark on your patch customization journey, consider the context in which you’ll use the patches, your aesthetic preferences, and how often you intend to change or update your look. Whether you opt for the permanence of Iron On patches or the adaptability of Velcro patches, both offer unique opportunities for self-expression, allowing you to wear your affiliations, achievements, and personal style proudly. The world of patches is as diverse as your imagination, and the choice is yours to make a statement that’s uniquely yours.

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